---
title: Hydro - Industry Applications
description: Hy-Pro Corporation Hydro Electric Power Solutions | Lube Oil Varnish Removal & Prevention
---

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# Hydroelectric

#### Power Generation

 

[![Contact Us!](https://no-cache.hubspot.com/cta/default/170326/interactive-188634326957.png) ](https://www.hyprofiltration.com/hs/cta/wi/redirect?encryptedPayload=AVxigLLbfp3QBSb7kee7XChIq14oITZaP42ZXFa0BCBAkDyMqaLqrYSsUIXawulTa4K8HVVzw4flr%2FpzlFM6ZnuDAJcAOvPhg%2Bc6NnvJmS7ndB29jNOtldophVTjH9xoIc%2FhDk5F%2BKJQLyWpkok8pGB8H0TKNpADEJjfxp%2F2pknLQO%2FgSsZHDRFWF%2F%2Bttu1HVg%3D%3D&webInteractiveContentId=188634326957&portalId=170326&hsLang=en)

 

###### For more information

### Download the brochure

 

[![Download Brochure](https://no-cache.hubspot.com/cta/default/170326/interactive-192477099645.png) ](https://www.hyprofiltration.com/hs/cta/wi/redirect?encryptedPayload=AVxigLKR%2BhWJW3ogWONw%2FnaBG0GpSCTKW9MrZCI3ls0RElKVAWYBls7c%2BstDNFxXFKVg9zXokYkKbDTPud5uJk0Kelt6Lh3091T1azkFRe7vkkkrWjDBFnagMi%2B68ml1eALtgyW6%2Bo%2BwXjQZC8g8RnrYKrs6H25UCtqqkbKEz6nFqmxvbBDT83t8%2F1x9pIBxKZc5xurPoyI27NS3OBrcE1CE70pjcHGZxR84OGNYToonVsT%2BWuuzcVb0&webInteractiveContentId=192477099645&portalId=170326&hsLang=en)

![PowerGen Brochure Cover 1](https://cdn2.hubspot.net/hubfs/5816394/CLEAN-images/gfx/lazy-placeholder-350x200.jpg)

###### Main Bearing Lube Elements & Non-Sparking Element Upgrades

Filter element sparking is now a recognized source of thermal fluid degradation along with pressure induced dieseling in ST lube and hydraulic control circuits. Improvements in filter media efficiency coupled with higher flow rates and more resistive Group II oils has brought filter element spark discharge to the forefront in many power plants. A common reaction to sparking has been a migration to coarser filter media selections (i.e. 25~40 micron nominal) to try to minimize the occurrence of sparking. Although sparking might be reduced with such choices fluid cleanliness and bearing surfaces suffer as [ISO Codes](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/knowledge/detail/general/iso-fluid-cleanliness-code-understanding-what-is-it-iso-code/?hsLang=en) trend higher over time. Hy-Pro has developed a full range of [NSD](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/products/detail/filter-element-upgrade/non-spark-discharge-filter-element-upgrades/?hsLang=en) (Non-spark discharge) filter elements for any lube or hydraulic application that maintain low [ISO Codes](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/knowledge/detail/general/iso-fluid-cleanliness-code-understanding-what-is-it-iso-code/?hsLang=en) and stop thermal fluid degradation associated to element spark discharge. Ask us about Hy-Pro [NSD](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/products/detail/varnish-prevention-and-removal/non-spark-discharge-filter-element-upgrades/?hsLang=en) filter element upgrades.

Learn more: [NSD](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/products/detail/filter-element-upgrade/non-spark-discharge-filter-element-upgrades/?hsLang=en), [DFE](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/knowledge/detail/general/dfe-hy-pro-s-competitive-advantage/?hsLang=en)

![NSD-Elements-group-spread](https://cdn2.hubspot.net/hubfs/5816394/CLEAN-images/gfx/lazy-placeholder-350x200.jpg)

###### Ehc Phosphate Ester Fluid Maintenance Solutions

Steam turbine EHC systems typically utilize fire resistant phosphate ester fluids which can present certain contamination challenges resulting in servo valve failure or premature fluid replacement. However, when properly maintained phosphate ester fluids not only provide the safety of fire resistance and years of reliable EHC system operation free of contamination related servo valve failures and indefinite fluid life. Hy-Pro has the full solution for phosphate ester to properly manage and eliminate problems with acid production, water contamination, dissolved metals, sub-micron products of thermal degradation, dark fluid, sludge and deposits and particulate contamination.

Learn more: [Phosphate Ester Fluid Solutions](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/products/phosphate-ester-fluid-solutions/?hsLang=en), [ICB](https://www.hyprofiltration.com/products/fluid-conditioning-equipment/fluid-handling-and-storage/varnish-and-acid-scavenging-system/icb-overview?hsLang=en), [TMR](https://www.hyprofiltration.com/products/fluid-conditioning-equipment/fluid-handling-and-storage/water-removal-equipment/tmr-n2-overview?hsLang=en), [ECR](https://www.hyprofiltration.com/products/fluid-conditioning-equipment/fluid-handling-and-storage/varnish-and-acid-scavenging-system/ecr-overview?hsLang=en), [NSD](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/products/detail/filter-element-upgrade/non-spark-discharge-filter-element-upgrades/?hsLang=en), [Dynafuzz](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/products/detail/filter-element-upgrade/dynafuzz-stainless-fiber-media-element-upgrades/?hsLang=en)

![FSAPE05-Q340509_030815_High2](https://cdn2.hubspot.net/hubfs/5816394/CLEAN-images/gfx/lazy-placeholder-350x200.jpg)

###### Hydraulic Control Element Upgrades

Hy-Pro [DFE](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/knowledge/detail/general/dfe-hy-pro-s-competitive-advantage/?hsLang=en) rated elements yield cleaner fluid in EHC systems in pump discharge and servo pilot filters. Prevent servo valve failures caused by contamination related failure. Hy-Pro [Dynafuzz](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/products/detail/phosphate-ester-fluid-solutions/dynafuzz-stainless-fiber-media-element-upgrades/?hsLang=en) element upgrades feature stainless steel fiber media that is impervious to the effects that acid formed in phosphate ester can have on some glass medias. [DFE](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/knowledge/detail/general/dfe-hy-pro-s-competitive-advantage/?hsLang=en) rated non-sparking [Dynafuzz](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/products/detail/phosphate-ester-fluid-solutions/dynafuzz-stainless-fiber-media-element-upgrades/?hsLang=en) elements provide superior fluid cleanliness and solve the media migration issue in phosphate ester EHC fluid.

Learn more: [DFE](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/knowledge/detail/general/dfe-hy-pro-s-competitive-advantage/?hsLang=en), [Dynafuzz](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/products/detail/filter-element-upgrade/dynafuzz-stainless-fiber-media-element-upgrades/?hsLang=en), [NSD](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/products/detail/filter-element-upgrade/non-spark-discharge-filter-element-upgrades/?hsLang=en)

![Hy-Pro_Dynafuzz_Filter_Element](https://cdn2.hubspot.net/hubfs/5816394/CLEAN-images/gfx/lazy-placeholder-350x200.jpg)

###### Lube Oil Water Removal by Vacuum Dehydration & Coalesce

Hy-Pro offers two primary types of technologies to address the common problem of water getting into steam turbine lube oil reservoirs. Hy-Pro [Vac-U-Dry](https://www.hyprofiltration.com/products/fluid-conditioning-equipment/fluid-handling-and-storage/water-removal-equipment/vud-overview?hsLang=en) vacuum dehydrators rapidly remove free and dissolved water to < 10ppm combining heat, vacuum and intuitive design for ease of operation. Hy-Pro [COT](https://www.hyprofiltration.com/products/fluid-conditioning-equipment/fluid-handling-and-storage/water-removal-equipment/cot-overview?hsLang=en) turbine oil coalesce skids remove water from oil with mechanical coalesce and separator filter elements yielding > 95% single pass free water removal efficiency with a performance guarantee to < 150 ppm under normal operating conditions. Both the [VUD](https://www.hyprofiltration.com/products/fluid-conditioning-equipment/fluid-handling-and-storage/water-removal-equipment/vud-overview?hsLang=en) and [COT ](https://www.hyprofiltration.com/products/fluid-conditioning-equipment/fluid-handling-and-storage/water-removal-equipment/cot-overview?hsLang=en)skids include high efficiency on-board particulate removal filters to achieve [ISO Fluid Cleanliness Codes](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/knowledge/detail/general/iso-fluid-cleanliness-code-understanding-what-is-it-iso-code/?hsLang=en) < 16/14/11.

Learn more: [VUD](https://www.hyprofiltration.com/products/fluid-conditioning-equipment/fluid-handling-and-storage/water-removal-equipment/vud-overview?hsLang=en), [COT](https://www.hyprofiltration.com/products/fluid-conditioning-equipment/fluid-handling-and-storage/water-removal-equipment/cot-overview?hsLang=en)

![COT3046-36V-8ABKOPTVY_Front_1](https://cdn2.hubspot.net/hubfs/5816394/CLEAN-images/gfx/lazy-placeholder-350x200.jpg)

###### Cooling Tower Gearbox

Cooling tower gearbox service often comes with confined space requirements. Changing the oil by traditional gearbox drain and refills can and should be avoided by using portable or permanent dedicated filtration systems that feature particulate and water removal filtration. Avoid premature gearbox rebuilds and replacements, keep cooling towers turning, and avoid premature fluid replacement with Hy-Pro's range of off-line fluid conditioning solutions for gearboxes.

Learn more: [FPL](https://www.hyprofiltration.com/products/fluid-conditioning-equipment/fluid-handling-and-storage/offline-filter-system/fpl-overview?hsLang=en), [FSL](https://www.hyprofiltration.com/products/fluid-conditioning-equipment/fluid-handling-and-storage/offline-filter-system/fsl-overview?hsLang=en), [FCL](https://www.hyprofiltration.com/products/fluid-conditioning-equipment/fluid-handling-and-storage/offline-filter-system/fcl-overview?hsLang=en), [Water Removal Elements](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/products/detail/filter-element-upgrade/water-removal-filter-element-upgrades/?hsLang=en)

![Hy-Pro_Cooling_Tower_Gearbox_Custom_FPL](https://cdn2.hubspot.net/hubfs/5816394/CLEAN-images/gfx/lazy-placeholder-350x200.jpg)

###### FD and ID Fans

[DFE](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/knowledge/detail/general/dfe-hy-pro-s-competitive-advantage/?hsLang=en) rated filter element upgrades ensure reliable fan operation and low [ISO Codes](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/knowledge/detail/general/iso-fluid-cleanliness-code-understanding-what-is-it-iso-code/?hsLang=en). Dedicated off-line [Filter Panels](https://www.hyprofiltration.com/products/fluid-conditioning-equipment/fluid-handling-and-storage/offline-filter-system/fpl-overview?hsLang=en) and skids are also suitable where fans are not fitted with sufficient contamination control. The [V1 Portable Mini-Vacuum Dehydrator](https://www.hyprofiltration.com/products/fluid-conditioning-equipment/fluid-handling-and-storage/water-removal-equipment/v1-overview?hsLang=en) is ideal for solving periodic or continuous water issues on FD and ID fan reservoirs.

Learn more: [DFE](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/knowledge/detail/general/dfe-hy-pro-s-competitive-advantage/?hsLang=en), [FPL](https://www.hyprofiltration.com/products/fluid-conditioning-equipment/fluid-handling-and-storage/offline-filter-system/fpl-overview?hsLang=en), [V1](https://www.hyprofiltration.com/products/fluid-conditioning-equipment/fluid-handling-and-storage/water-removal-equipment/v1-overview?hsLang=en)

![FPL3s](https://cdn2.hubspot.net/hubfs/5816394/CLEAN-images/gfx/lazy-placeholder-350x200.jpg)

###### Boiler Feed Pumps and Seal Oil

Many BFP or Seal Oil systems utilize antiquated filtration (i.e. Auto-Kleen) with coarse wire mesh filtration leaving [ISO Codes](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/knowledge/detail/general/iso-fluid-cleanliness-code-understanding-what-is-it-iso-code/?hsLang=en) excessively high for optimum reliability. Upgrade elements to Hy-Pro [DFE](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/knowledge/detail/general/dfe-hy-pro-s-competitive-advantage/?hsLang=en) rated elements, and housings to Hy-Pro [DFN](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/products/detail/duplex-filter-assemblies/dfn-low-pressure-duplex/?hsLang=en) series duplex filter assemblies or [MF3](https://www.hyprofiltration.com/products/filter-assemblies/medium-pressure-assemblies/mf3-overview?hsLang=en) simplex housings featuring [DFE](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/knowledge/detail/general/dfe-hy-pro-s-competitive-advantage/?hsLang=en) rated high efficiency glass media elements for years of reliable performance.

Learn more: [DFE](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/knowledge/detail/general/dfe-hy-pro-s-competitive-advantage/?hsLang=en), [DFN](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/products/detail/duplex-filter-assemblies/dfn-low-pressure-duplex/?hsLang=en), [MF3](https://www.hyprofiltration.com/products/filter-assemblies/medium-pressure-assemblies/mf3-overview?hsLang=en)

![DFN](https://cdn2.hubspot.net/hubfs/5816394/CLEAN-images/gfx/lazy-placeholder-350x200.jpg)

###### Bulk Fluid Handling

Dedicated filtration and breathers on bulk storage tanks for lube and hydraulic oils and stand-by diesel fuels is the first line of defense in preventing one of the worst sources of particulate and water contamination, new fluids. Bulk storage tanks collect contaminants from delivery vehicles and through ineffective breather arrangements. Eliminate this dangerous source of contamination and before transferring new fluids into critical power plant operating systems. [Filter Carts](https://www.hyprofiltration.com/products/fluid-conditioning-equipment/fluid-handling-and-storage/offline-filter-system/fc-overview?hsLang=en) are also a valuable tool for keeping fluids clean when transferred from storage to critical live systems.

Learn more: [FSL](https://www.hyprofiltration.com/products/fluid-conditioning-equipment/fluid-handling-and-storage/offline-filter-system/fsl-overview?hsLang=en), [FCL](https://www.hyprofiltration.com/products/fluid-conditioning-equipment/fluid-handling-and-storage/offline-filter-system/fcl-overview?hsLang=en), [Breathers](https://www.hyprofiltration.com/kevin-woldahl-test-hydry-overview?hsLang=en), [VUD](https://www.hyprofiltration.com/products/fluid-conditioning-equipment/fluid-handling-and-storage/water-removal-equipment/vud-overview?hsLang=en), [COT](https://www.hyprofiltration.com/products/fluid-conditioning-equipment/fluid-handling-and-storage/water-removal-equipment/cot-overview?hsLang=en), [COD](https://www.hyprofiltration.com/products/fluid-conditioning-equipment/diesel-filter-housings-and-systems/cod-overview?hsLang=en)

![FCL10736G12S-10MB_091616_038](https://cdn2.hubspot.net/hubfs/5816394/CLEAN-images/gfx/lazy-placeholder-350x200.jpg)

###### Compressors

Large compressors typically utilize the same turbine oils used in the turbine lube reservoirs and are susceptible to many forms of contamination including varnish, particulate contamination and water contamination. Hy-Pro has a suite of solutions available to improve compressor reliability including [DFE](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/knowledge/detail/general/dfe-hy-pro-s-competitive-advantage/?hsLang=en) rated element upgrades, [Water Removal Elements](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/products/detail/filter-element-upgrade/water-removal-filter-element-upgrades/?hsLang=en), varnish mitigation and acid removal.

Learn More: [DFE](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/knowledge/detail/general/dfe-hy-pro-s-competitive-advantage/?hsLang=en), <https://www.hyprofiltration.com/products/fluid-conditioning-equipment/fluid-handling-and-storage/varnish-and-acid-scavenging-system/svr-overview?hsLang=en>[ICB](https://www.hyprofiltration.com/products/fluid-conditioning-equipment/fluid-handling-and-storage/varnish-and-acid-scavenging-system/icb-overview?hsLang=en), [Water Removal Elements](https://www.hyprofiltration.com/industry-applications/power-generation-hydro/products/detail/filter-element-upgrade/water-removal-filter-element-upgrades/?hsLang=en) <https://www.hyprofiltration.com/industry-applications/power-generation-hydro/knowledge/detail/general/contamination-solutions-for-power-generation/?hsLang=en>

![Water removal filter element](https://cdn2.hubspot.net/hubfs/5816394/CLEAN-images/gfx/lazy-placeholder-350x200.jpg)

 

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