3 min read

When New Oil Turns Dark

By Brad Bainbridge on Thu, May. 13, 2021

When New Oil Turns Dark

Maintenance professionals who have implemented Oil Analysis Programs (OAP) into their Preventative Maintenance Program understand, at some point, it's going to happen, we don't know when, or where, but one day our new oil is going to start to turn...dark.

2 min read

Oil Vacuum Dehydrators: Managing Water in Rolling Mill Lubricating Oil

By Aaron Hoeg on Thu, Apr. 29, 2021

Managing Water in Rolling Mill Lubricating Oil

In our last post, Improving Rolling Mill Oil with Vacuum Dehydration, we discussed how the demulsibility (ability of the oil to separate from water) of oil is an important characteristic that greatly influences the effectiveness of the lubricant and how a loss of demulsibility can result in poorly lubricated bearings, unplanned downtime and premature fluid replacement. 

Topics: hydraulic fluid contamination water Water Contamination rolling mill lubricating oil vacuum dehydrator VUD
2 min read

Improving Rolling Mill Lubricant Oil with Vacuum Dehydration

By Aaron Hoeg on Thu, Apr. 22, 2021

Benefits of Vacuum Dehydration for Rolling Mill Lubricant Oil

Steel mills typically use lubricants with high demulsibility for rolling mill back-up roller bearings and chocks since relatively high levels of water contaminate the oil from quenching and descaling processes. These rolling mill lubricant oils may be known as Morgoil as they are commonly used on Morgan rolling mill systems.

Topics: hydraulic fluid rolling mill lubricating oil vacuum dehydrator VUD
4 min read

4 Ways Outside Contaminants Enter Your System

By Scott Howard on Thu, Apr. 15, 2021

4 Ways Outside Contaminants Enter your System

As an equipment owner or manager, the last thing we want to find in our system is contamination.  After all, contamination means loss of efficiency or even downtime, which ultimately costs time and money.  Contamination somehow always sneaks its way into our systems.  So, how does contamination get in our systems and what are we supposed to do about it?

Topics: contamination oil analysis breathers
2 min read

The Dollars and Sense of Fluid Cleanliness

By Brad Bainbridge on Thu, Apr. 08, 2021

The Dollars and Sense of Fluid Cleanliness

The old phrase will always stand true, "A penny saved is a penny earned." When it comes to businesses and their pennies, every penny counts. When problems during the production and manufacturing process are fixed, people will say "pennies well spent." So, if pennies are so important, then what about dollars? What about thousands, or hundreds of thousands of dollars? What about millions of dollars? In today's production and manufacturing economy, these kinds of numbers are game-changing.

Topics: vacuum dehydrator fluid contamination bearings
1 min read

Hy-Pro's Product Spotlight: Compact Offline Filter (COF)

By Brad Bainbridge on Thu, Apr. 01, 2021

Hy-Pro's Compact Offline Filter

Our newest and smallest unit yet, the Compact Offline Filter is ableCOF_Group-2 to fit where no other filtration equipment can. Ideal for smaller systems or where a larger offline system wouldn't fit, this solution can be permanently installed or made portable for ease of use. 

Topics: hydraulic fluid contamination dirt Water Contamination hydraulic filters hydraulic and lubrication filter types Gearbox filtration new oil micro-dieseling fluid samples filtration oil analysis hydraulic pump filters hydraulic valve FSL liquid conditioning station duplex low-pressure oxidation Noria NSD hydraulic cellulose media compressor Reliable Plant filter comparison lube oil aluminum refinery conditioning turbine oil glass media
3 min read

Getting to Know Demulsibility

By Brad Bainbridge on Thu, Mar. 25, 2021

Demulsibility

What is Demulsibility?

Demulsibility is the ability of oil to separate from water. Oil and water naturally separate because like molecules attract each other. Oil sticks with oil, water sticks with water. Oil is "hydrophobic", or "afraid of water," which is a benefit when it comes to fluids like turbine oil. 

Topics: varnish in hydraulic oil varnish in turbine oil contamination water in oil dirt Phosphate Ester diesel engine maintenance steel mills vacuum dehydration rolling mill lubricating oil filter housing sizing micro-dieseling thermal event ISO 4406 vacuum dehydrator fluid samples oil analysis metal analysis paper mill hydraulic pump samples COD duplex low-pressure gearbox contaminination hydraulic duplex high-pressure cellulose media filter elements filter comparison aluminum refinery lab
5 min read

Dynamic Filter Efficiency

By Brad Bainbridge on Thu, Mar. 18, 2021

Dynamic Filter Efficiency

 

What is Dynamic Filter Efficiency?

Dynamic Filter Efficiency matches filter testing with real-life conditions. 

All hydraulic and lube systems have a critical contamination tolerance level that is often defined by, but not limited to, the most sensitive system component such as servo valves or high speed journal bearings. Defining the ISO fluid cleanliness code upper limit is a function of component sensitivity, safety, system criticality and ultimately getting the most our of hydraulic and lube assets. 

Topics: varnish in hydraulic oil vacuum dehydration mining fluid samples total systems cleanliness metal analysis coalesce technology cleanliness COD lube oil turbine oil glass media demulsibility servo valves
4 min read

Fluid Life Extension

By Brad Bainbridge on Thu, Mar. 11, 2021

Extending Fluid Life Saves Money and Helps the Environment

Our mission is to make our customers as efficient as possible, and we achieve that with the highest quality filtration products and total system cleanliness strategies to maximize uptime, productivity and prevent costly fluid contamination related failures. Been there. Done that. Going to do it again tomorrow. But that's not the only way we make our customers efficient. Extending the useful life of in-service fluids pays big dividends in reliability, saves money on premature fluid replacement costs, and reduces the environmental impact of industry by reducing the amount of fluids used and discarded. Enhancing reliability, saving money, and protecting the environment are not only good business, they're our responsibility. To help reduce oil usage, let's first understand why fluids are condemned and prematurely replaced. 

Topics: varnish in hydraulic oil hydraulic fluid dirt vacuum dehydration filter housing sizing oil darkening mining fluid samples oil analysis filter performance paper mill fluid transfer filters filter cart gearbox LCS duplex high-pressure indianapolis filter elements lube oil turbine oil desiccant demulsibility
1 min read

Bearing and Component Life Extension

By Brad Bainbridge on Thu, Mar. 04, 2021

Extending Bearing and Component Life and Saving Money 

Improving fluid cleanliness means reduced downtime, more reliable equipment, longer fluid life, and fewer maintenance hours. In addition, it also means reduced component replacement and repair expenses. 

Topics: EHC hydraulic filters Gearbox filtration vacuum dehydration filter housing sizing oil darkening mining fluid samples filtration Fluid Analysis total systems cleanliness metal analysis fluid transfer fluid analysis guide coalesce technology filter cart gearbox indianapolis lube oil turbine oil demulsibility

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