The Dollars and Sense of Fluid Cleanliness

The old phrase will always stand true, "A penny saved is a penny earned." When it comes to businesses and their pennies, every penny counts. When problems during the production and manufacturing process are fixed, people will say "pennies well spent." So, if pennies are so important, then what about dollars? What about thousands, or hundreds of thousands of dollars? What about millions of dollars? In today's production and manufacturing economy, these kinds of numbers are game-changing.

Hy-Pro's Compact Offline Filter

Our newest and smallest unit yet, the Compact Offline Filter is able to fit where no other filtration equipment can. Ideal for smaller systems or where a larger offline system wouldn't fit, this solution can be permanently installed or made portable for ease of use. 

Demulsibility

What is Demulsibility?

Demulsibility is the ability of oil to separate from water. Oil and water naturally separate because like molecules attract each other. Oil sticks with oil, water sticks with water. Oil is "hydrophobic", or "afraid of water," which is a benefit when it comes to fluids like turbine oil. 

Dynamic Filter Efficiency

What is Dynamic Filter Efficiency?

Dynamic Filter Efficiency matches filter testing with real-life conditions. 

All hydraulic and lube systems have a critical contamination tolerance level that is often defined by, but not limited to, the most sensitive system component such as servo valves or high speed journal bearings. Defining the ISO fluid cleanliness code upper limit is a function of component sensitivity, safety, system criticality and ultimately getting the most our of hydraulic and lube assets. 

Extending Fluid Life Saves Money and Helps the Environment

Our mission is to make our customers as efficient as possible, and we achieve that with the highest quality filtration products and total system cleanliness strategies to maximize uptime, productivity and prevent costly fluid contamination related failures. Been there. Done that. Going to do it again tomorrow. But that's not the only way we make our customers efficient. Extending the useful life of in-service fluids pays big dividends in reliability, saves money on premature fluid replacement costs, and reduces the environmental impact of industry by reducing the amount of fluids used and discarded. Enhancing reliability, saving money, and protecting the environment are not only good business, they're our responsibility. To help reduce oil usage, let's first understand why fluids are condemned and prematurely replaced. 

Extending Bearing and Component Life and Saving Money 

Improving fluid cleanliness means reduced downtime, more reliable equipment, longer fluid life, and fewer maintenance hours. In addition, it also means reduced component replacement and repair expenses. 

ISO Cleanliness Codes Explained

The ISO Cleanliness Code (per ISO4406-1999) is used to quantify particulate contamination levels per milliliter of fluid at 3 sizes - 4µ, 6µ, and 14µ. It is expressed in 3 numbers (example 19/17/14) where each number represents a contaminant level code for the correlating particle size. The code includes all particles of the specified size and larger.It is important to note that each time a code increases, the quantity range of particles is doubling. Inversely, as a code decreases by one the contaminant level is cut in half. 

In this Video we provide a brief description and demonstration of Hy-Pro's signature coalescing technology found in our FCLCOD and COT model lines.

Servo valves are a tiny but essential component of manufacturing processes. However, as you will see in the video case study below, servo valves can fall victim to failure due to excessive fluid contamination. Watch the video below to see how a tire plant in the south diagnosed and dealt with a servo valve problem that would have resulted in thousands of dollars of damage. 

In the world of filtration, we differentiate filters and measure their performance using various testing methods, otherwise known as multi-pass testing. In order to understand the testing process, we've created two videos that cover how filters are tested. In the video below, we'll cover four different methods of testing: ISO 16889, which is the industry standard test; ISO/CD 23369 Cyclic Flow Test, which is proposed to replace the current industry standard test; The Cyclic Stabilization Test; and Hy-Pro’s Dynamic Filter Efficiency Test.